Tubemill Operator

Tubemill Operator

Tracking Code:18114

Job Location:Ligonier, IN

Country:United States

Position Type:Hourly

Title:Tubemill OperatorID:req18114Type:HourlyFunction:Manufacturing Production / DistributionDivision:CA - Clean AirLocation:Ligonier, IN / USDUTIES AND RESPONSIBILITIES:POSITION SUMMARY:The tubemill operator is responsible for processing rawmaterial into tubing that will be used for exhaust. The tubemill operatorwill join coils with a buttwelder, run the coils into a floop, weld the ends ofthe coil, size the tubing, cut the tubing, flush the tubing, andde-dimple/de-burr the ends of the tubing. The tubemill operator willutilize skills in each of these areas. The tubemill operator will alsoperform basic troubleshooting skills to fix problems that arise, as well aschanging diameters and setting up for the diameter changes.This position will be a 3rd Shift (10pm-6am)ESSENTIAL DUTIES AND RESPONSIBILITIES:1.Tubemill operator must be able to handle all types of tools for set-up,changeover, and troubleshooting such as wrenches, pipe tape, snap gauges,calipers, ball micrometers, etc.2.Employee must be able to perform as a team member of the tubemill operationsgroup, which requires the ability to learn each tubemill mill job and to rotateto all three work functions as needed.3.Employee must perform the above within acceptable quality, productivity,performance, and safety standards.4.Employee must perform safety checks and basic preventative maint. On theforklift, floop, crane and milling equip. daily to assure that everything is ina safe, good working condition. Operator must fill out all safety formsrequired.5.Employee must manufacture quality tubing at the required specification asdefined in the Ligonier Quality Standards book, as well as follow theproduction schedule as outlined by the area production leader.6.Must be able to operate a crane and forklift to transport material to desiredlocations. This includes moving raw material, finished product, dumpingscrap hoppers as needed and cleaning sludge and sump pit areas.7.Perform setup and changeover of mill equipment as required; which includeschange or adjustment of pipe length, cut-off jaw and blade, de-dimpler plug,size-end of roll, clean and set printer, etc.8.Employee must perform his/her job within acceptable safety, environmental,quality, productivity and performance standards as outlined in plant policies,handbooks and applicable work instructions.9.Overtime as required/requested.ADDITIONAL DUTIES AND RESPONSIBILITIES:1.Identify and report problems and assist production leader, engineer, andengineering tech. with problem-solving and take corrective action asdirected. Operator will be required to perform in cell level BOS to helpidentify these problems and measure performance.2.Clean equipment and maintain cleanliness in surrounding work area.Operator will need to continuously work to achieve a higher level of 5S.3.Perform SPC using visual and gauge inspection, make adjustments as needed toassure that all tubing meets quality standards, and complete charts and formsas required.4.Must follow all ISO/TS16949 guidelines as outlined in all PMP’s and WLQdocumentation.This list may not be all-inclusive and may include otherduties as assigned by the supervisor.REQUIREMENTS:CRITICAL SKILLS/QUALIFICATIONS:Ability to read and understand work orders, machine manuals, charts, forms, andsafety regulationsMechanical aptitude to set up and operate machines and ability to perform basicpreventative maint. And minor repairs.Basic math and computer skillsKnowledge and application of SPC, visual quality inspection, and use of variousgauges such as calipers, ball micrometers, pie tape, etc.Ability to work well with other employees in a team environment.Posses high school diploma or GEDAbility to obtain crane, and fork-lift license in timely manner, whichincludes a medical certification by a Tenneco provided medical professionalWORK ENVIRONMENT:Tubemill area on manufacturing plant floorHigh noise levelsWet, slippery floor in some areasFast-paced work environmentSteam and fumes from coolant tankVarying temperatures (cold to hot)PHYSICAL DEMANDS:Extensive standing, walking, reaching, upper body twisting, arm and hand motionAbility to lift up to 70 lbs.Good visual abilityFrequent skin exposure to chemical-based fluids such as coolant, lubricatingoils, etc.Exposure to coolant steam and fumes.Equal Opportunity Employer Minorities/Women/Veterans/Disabled